FULL ROTARY LETTERPRESS PRINTING MACHINE FOR IN MOLD LABEL INDUSTRY (PW 260 / PW 460 SERIES)

MAXMIZED APPLICATIONS PRINTING PRESS
  PW-260 series PW-460 series
Max. web width 260 mm 10.24” 460 mm 18.11”
Max. printing width 250 mm 10” 450 mm 18”
Max. printing length 460 mm 18 1/8” 460 mm 18 1/8”
Min. printing length 190 mm 7 1/2” 190 mm 7 1/2”
Max. printing speed 100 m / min. 300 ft / min. 100 m / min. 300 ft / min.
Max. unwind reel dia. 800 mm 32” 800 mm 32”
Max. rewind reel dia. 800 mm 32” 800 mm 32”
Letterpress printing station quantity 4 ~ 18 colors 6 ~ 18 colors
Power included 35 ~ 60 KW depends on machine 50 ~ 70 KW depends on machine configuration

*The units may variant due to various machine configurations and defined by the drawing.

MAXMIZED APPLICATIONS PRINTING PRESS

a. Quick job set up:

Quick change plate cylinder with gear, pre-registered impression drum for all printing stations etc, makes the fastest job set up speed for this type of machine in the world.

EZ CHANGE RETRACTABLE PRINT CYLINDER

b. Higher resolution by lower cost:

UV letterpress as main printing stations, not only the resolution is higher than flexo (assist printing station), dots and solid color can be in one plate / station printing (unlike UV flexo must use 2 plates / stations), but also the consumer cost (e.g. plate, ink etc) is much less.

Use cold foil stamping glue applying by UV letterpress station can get better stamping effect (than flexo) also due to above reasons (e.g. thinner glue layer benefit for micro icon stamping etc).

c. Widest substrate types:

Perfect tension control and electrostatic solution etc, is able to handle various printing substrates from 12u to 400u thickness (depends on substrate type).

d. Maximized applications:

Your label’s total solution not only for pressure sensitive, glue applied, sleeving, in-mold etc labels, but also can be for booklet label (e.g. 6 layers, 3 folders etc), tube (e.g. tooth paste, facial cleaner), lid (e.g. yogurt, instant noodle cup), cone (e.g. ice cream), flexible packaging, capsules pack, drip bag etc. Food grand pack printing solution possibility.

f. Various combinations:

Various combinations for machine units e.g. UV letterpress, UV flexo, UV rotary silk screen, back side printing, adhesive side printing, doubled color quantity (than printing station numbers) printing, cold foil stamping, laminating (none-adhesive film, with or without liner, with or without tension control etc), rotary die-cutting (face die-cut, bottom die-cut, kiss-cut, through-cut, perforating, embossing), flat-bed die-cutting (perforating, embossing), computer sprocket hole punching, rotary slitting (perforating), rotary sheeting, cool UV, chilled roller,

EPC web guider (E+L), web cleaner, corona treatment, static eliminator, register camera & monitor (E+L), full inspection head & monitor (E+L Smart Scan), Remote ink control (AVT Mercury), CIP3 (artwork direct command inking from AVT), 1 or multiple unwinders, 1 or multiple shafts rewinders, Full automatic STS butt splicer & STR turret rewinder (for non-stop printing from Martin Automation), deliver stacking etc can be selected in one machine.

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COLD FOILING DEVICE

1

STORK ROTARY SILK SCREEN PRINTING STATION

NONE-STOP UNWINDER

NONE-STOP UNWINDER

NONE-STOP PERINDER

NONE-STOP REWINDER

 

Labelmen PW Series V.S. Flexo in-line type V.S. Gravure Comparisons



MAXMIZED APPLICATIONS PRINTING PRESS

Machine configuration examples:

4VR, 4VF, 4CVR, C4VR, 4LR, 4TR, 4OR, 4SR, 4SF, 4CSF, N4VRN etc

5VR, 5VF, 5CVR, C5VR, 5LR, 5TR, 5OR, 5SR, 5SF, 5CSF, N5VRN etc

6VR, 6VF, 6CVR, C6VR, 6LR, 6TR, 6OR, 6SR, 6SF, 6CSF, N6VRN etc

7VR, 7VF, 7CVR, C7VR, 7LR, 7TR, 7OR, 7SR, 7SF, 7CSF, N7VRN etc

8VR, 8VF, 8CVR, C8VR, 8LR, 8TR, 8OR, 8SR, 8SF, 8CSF, N8VRN etc

9VR, 9VF, 9CVR, C9VR, 9LR, 9TR, 9OR, 9SR, 9SF, 9CSF, N9VRN etc

10VR, 10VF, 10CVR, C10VR, 10TR, 10LR, 10OR, 10SR, 10SF, 10CSF, N10VRN etc

11VR, 11VF, 11CVR, C11VR, 11TR, 11LR, 11OR, 11SR, 11SF, 11CSF, N11VRN etc

12VR, 12VF, 12CVR, C12VR, 12TR, 12LR, 12OR, 12SR, 12SF, 12CSF, N12VRN etc

Numbers: UV Offset station quantity, for example : 5 for 5 colors UV Letterpresss stations ;

V: UV Flexo station ; R: Magnetic Rotary Die-cut station, C: Cold stamping unit,

S: UV Silk screen station, F: High speed Flat-bed die-cut station, O: Folding station

T: Turn bar station, N: Martin Automation Non-stop web feed / rewind system,

Example for N6VRN configuration

Standard units:

  1. Tension control & unwinder x 1 set
  2. Automatic web guide system x 1 set
  3. Integrated operation corona treater x 1 set
  4. C.i. drum x 1 set
  5. Uv letterpress printing station ~depend on above basic configuration
  6. Edges trimming device (crush cut type) x 1 set
  7. Automatic wash up system x 1 set

 

*The units may variant due to various machine configurations and defined by the drawing.

Optional units:

  1. Chilling roller station
  2. De-laminated & Re-laminated unit
  3. Rotary sheeting station
  4. Web clearner unit
  5. Lamination unit
  6. Lamination unit with liner rewinder
  7. Static eliminator unit
  8. Turn bar station for back side printing
  9. Turn bar station for double color quantity printing
  10. Conveyor stacking machine
  11. Carrier rewind shaft (max. loading reel dia. 500 mm)
  12. AVT Helios full inspection unit
  13. E + L Smartscan S inspection unit
  14. E + L Smartscan inspection unit
  15. E + L Elscan Web inspection camera with register monitor
  16. Additional Unwinder unit
  17. DW-360I: High speed Single station flat-bed die-cutting (hot stamping, embossing) machine
  18. DW-360II: High speed Dual stations flat-bed die-cutting (hot stamping, embossing) machine
  19. DW-320 IML: Special flat-bed die-cutting / through-cut / hot stamping (embossing) machine
  20. IDW-360: High speed Full rotary / Intermittent (Semi rotary) die-cutting machine
  21. IDW-360F: High speed Full rotary UV Flexo & Intermittent (Semi rotary) die-cutting machine
  22. RDW-360: Special rotary die-cutting & through-cut machine
  23. RSW-360: Inspection slitter
  24. RCW-360: Rotary sheeter
  25. RFW-360: High speed Full rotary flexo (primer coating) machine
  26. PWS 310 / 450 / 550 CNC: Silk Screen printing machine
  27. SL-310 / 460 C: Slitter Rewinder
  28. AC-450: Sheeter

MAXMIZED APPLICATIONS PRINTING PRESS

Applicable Materials:

Art paper, Mirror coat paper, Foil paper, PET, PVC, PP, BOPP, PE, Electrostatic paper, Hologram (Laser) film, Phosphoresent film, Flockings paper, Binding cloth, Textile, Garment, Satin, Cardboard, Kraft, Crepe paper, Polar film, Diffuse film, Silver reflect film, Laminate copper foil, Aluminum foil, Photoelectric film, Conductor film, Soft PC plate, LCD conductor glue, High Tec. Laminate material, Shockproof glue, EMI insulator, Sponge rubber, Conductor Sponge rubber, Mylar, Glue side printing labels, Security labels…etc !!

Cardboard Box IML Container
IML Coffee Cup IML Water Cup
IML Medicine Can IML Ice Cream
IML Yogurt Cup IML Ice cream & bottle

MAXMIZED APPLICATIONS PRINTING PRESS