C.I.D. FULL ROTARY PRINTING MACHINE FOR LAMINATED TUBE INDUSTRY (PW 260 / PW 460 LETTERPRESS SERIES, FPW 460 FLEXO SERIES)
Description
a. Quick job set up:
Quick change plate cylinder with gear, pre-registered impression drum for all printing stations, rotary die-cut station with retractable magnetic cylinder facility etc, makes the fastest job set up speed for this type of machine in the world.
b. Higher resolution by lower cost:
UV letterpress as main printing stations, not only the resolution is higher than flexo (assist printing station), dots and solid color can be in one plate / station printing (unlike UV flexo must use 2 plates / stations), but also the consumer cost (e.g. plate, ink etc) is much less.
Use cold foil stamping glue applying by UV letterpress station can get better stamping effect (than flexo) also due to above reasons (e.g. thinner glue layer benefit for micro icon stamping etc).
c. Widest substrate types:
Perfect tension control and electrostatic solution etc, is able to handle various printing substrates from 12u to 400u thickness (depends on substrate type).
d. Maximized applications:
Your label’s total solution not only for pressure sensitive, glue applied, sleeving, in-mold etc labels, but also can be for booklet label (e.g. 6 layers, 3 folders etc), multiple plies label, partial adhesive label, tube (e.g. tooth paste, facial cleaner), lid (e.g. yogurt, instant noodle cup), cone (e.g. ice cream), flexible packaging, capsules pack, drip bag etc. Food grand pack printing solution possibility.
e. Digital web tension auto-control:
Digital web tension auto-control by unwind / rewind reels diameters variation for various printing substrates.
f. Register lamination:
Thanks to Labelmen servo register technology, the process of laminating two webs (pre-printed or un-printed etc) in register, easily producing Multiple plies label, Multiple plies booklet label, RFID inlaying etc with the related devices for the application.
g. 2nd pass printing:
First C.I.D. (Central Impression Drum) type machine can do 2nd pass printing in the world. Depends on servo register system location and quantity on machine, 2nd pass printing can be done easily for machine printing or post jobs section or whole machine etc.
h. Servo inking / ink keys systems:
Servo inking / ink keys systems can be options for more precise inking volume and remote ink controls.
i. Various combinations:
Various combinations for machine units e.g. UV letterpress, UV flexo, UV rotary silk screen, back side printing, adhesive side printing, doubled color quantity (than printing station numbers) printing, cold foil stamping, laminating (none-adhesive film, with or without liner, with or without tension control etc), rotary die-cutting (face die-cut, bottom die-cut, kiss-cut, through-cut, perforating, embossing), flat-bed die-cutting (perforating, embossing), computer sprocket hole punching, rotary slitting (perforating), rotary sheeting, cool UV, chilled roller,
EPC web guider (E+L), web cleaner, corona treatment, static eliminator, register camera & monitor (E+L), full inspection head & monitor (E+L Smart Scan), Remote ink control (AVT Mercury), CIP3 (artwork direct command inking from AVT), 1 or multiple unwinders, 1 or multiple shafts rewinders, Full automatic STS butt splicer & STR turret rewinder (for non-stop printing from Martin Automation), deliver stacking etc can be selected in one machine.
COLD FOILING DEVICE | STORK ROTARY SILK SCREEN PRINTING STATION |
NON-STOP UNWINDER | NON-STOP REWINDER |
Labelmen PW Series V.S. Flexo in-line type V.S. Gravure Comparisons
Specification
PW-260 series | PW-460 series | |||
Max. web width | 260 mm | 10.24” | 460 mm | 18.11” |
Max. printing width | 250 mm | 10” | 450 mm | 18” |
Max. printing length | 460 mm | 18 1/8” | 460 mm | 18 1/8” |
Min. printing length | 190 mm | 7 1/2” | 190 mm | 7 1/2” |
Max. printing speed | 100 m / min. | 300 ft / min. | 100 m / min. | 300 ft / min. |
Max. unwind reel dia. | 800 mm | 32” | 800 mm | 32” |
Max. rewind reel dia. | 800 mm | 32” | 800 mm | 32” |
Letterpress printing station quantity | 4 ~ 18 colors | 6 ~ 18 colors | ||
Power included | 35 ~ 60 KW depends on machine | 50 ~ 70 KW depends on machine configuration |
*The units may variant due to various machine configurations and defined by the drawing.
Configuration
Machine configuration examples:
4VR, 4VF, 4CVR, C4VR, 4LR, 4TR, 4OR, 4SR, 4SF, 4CSF, N4VRN etc
5VR, 5VF, 5CVR, C5VR, 5LR, 5TR, 5OR, 5SR, 5SF, 5CSF, N5VRN etc
6VR, 6VF, 6CVR, C6VR, 6LR, 6TR, 6OR, 6SR, 6SF, 6CSF, N6VRN etc
7VR, 7VF, 7CVR, C7VR, 7LR, 7TR, 7OR, 7SR, 7SF, 7CSF, N7VRN etc
8VR, 8VF, 8CVR, C8VR, 8LR, 8TR, 8OR, 8SR, 8SF, 8CSF, N8VRN etc
9VR, 9VF, 9CVR, C9VR, 9LR, 9TR, 9OR, 9SR, 9SF, 9CSF, N9VRN etc
10VR, 10VF, 10CVR, C10VR, 10TR, 10LR, 10OR, 10SR, 10SF, 10CSF, N10VRN etc
11VR, 11VF, 11CVR, C11VR, 11TR, 11LR, 11OR, 11SR, 11SF, 11CSF, N11VRN etc
12VR, 12VF, 12CVR, C12VR, 112TR, 2LR, 12OR, 12SR, 12SF, 12CSF, N12VRN etc
Numbers: UV Offset station quantity, for example : 5 for 5 colors UV Letterpresss stations ;
V: UV Flexo station ; R: Magnetic Rotary Die-cut station, C: Cold stamping unit,
S: UV Silk screen station, F: High speed Flat-bed die-cut station, O: Folding station
T: Turn bar station, N: Martin Automation Non-stop web feed / rewind system,
Example for 6CV configuration
Standard units:
- Tension control & unwinder x 1 set
- Automatic web guide system x 1 set
- Integrated operation corona treater x 1 set
- C.i. drum x 1 set
- Uv letterpress printing station ~depend on above basic configuration
- Edges trimming device (crush cut type) x 1 set
- Automatic wash up system x 1 set
*The units may variant due to various machine configurations and defined by the drawing.
Optional units:
- Chilling roller station
- De-laminated & Re-laminated unit
- Rotary sheeting station
- Web clearner unit
- Lamination unit
- Lamination unit with liner rewinder
- Static eliminator unit
- Turn bar station for back side printing
- Turn bar station for double color quantity printing
- Conveyor stacking machine
- Carrier rewind shaft (max. loading reel dia. 500 mm)
- AVT Helios full inspection unit
- E + L Smartscan S inspection unit
- E + L Smartscan inspection unit
- E + L Elscan Web inspection camera with register monitor
- Additional Unwinder unit
- DW-360I: High speed Single station flat-bed die-cutting (hot stamping, embossing) machine
- DW-360II: High speed Dual stations flat-bed die-cutting (hot stamping, embossing) machine
- DW-320 IML: Special flat-bed die-cutting / through-cut / hot stamping (embossing) machine
- IDW-360: High speed Full rotary / Intermittent (Semi rotary) die-cutting machine
- IDW-360F: High speed Full rotary UV Flexo & Intermittent (Semi rotary) die-cutting machine
- RDW-360: Special rotary die-cutting & through-cut machine
- RSW-360: Inspection slitter
- RCW-360: Rotary sheeter
- RFW-360: High speed Full rotary flexo (primer coating) machine
- PWS 310 / 450 / 550 CNC: Silk Screen printing machine
- SL-310 / 460 C: Slitter Rewinder
- AC-450: Sheeter
Demo Samples
Applicable Materials:
Art paper, Mirror coat paper, Foil paper, PET, PVC, PP, BOPP, PE, Electrostatic paper, Hologram (Laser) film, Phosphoresent film, Flockings paper, Binding cloth, Textile, Garment, Satin, Cardboard, Kraft, Crepe paper, Polar film, Diffuse film, Silver reflect film, Laminate copper foil, Aluminum foil, Photoelectric film, Conductor film, Soft PC plate, LCD conductor glue, High Tec. Laminate material, Shockproof glue, EMI insulator, Sponge rubber, Conductor Sponge rubber, Mylar, Glue side printing labels, Security labels…etc !!
ABL Laminated Tube | PBL Laminated Tube |