OFFSET PRINTING MACHINE -FULL ROTARY / INTERMITTENT (SEMI ROTARY) SHAFTLESS OFFSET PRINTING MACHINE (RS-350PS SERIES)

Description

THE REALLY DIGITALIZED OFFSET PRESS

OFFSET PRINTING MACHINE

a. One touch:

One touch pre-registration, thousand jobs storage / management, internet remote diagnosis HMI touch screen by German made Bosch Rexroth.

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b. Two modes:

Full rotary or semi-rotary (intermittent) two modes can be selected for various job needs.

c. Three sections:

Semi-rotary (intermittent) mode by three sections in-line:

Sec1. unwinder, corona, web cleaner, cold stamping, laminating, back / adhesive side printing by continuous full rotary web feed.
Sec2. UV offset, UV flexo, rotary die-cut stations by semi-rotary web feed.
Sec3. cold stamping, laminating, back / adhesive side printing, rotary die-cutting, waste rewinding, web rewinding, slitting, sheeting by continuous full rotary web feed.


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Ps. Due to semi-rotary (intermittent) mode / section web feed is forward then backward then forward movement, not only web tension changes, UV triple times curing possibly overheat, to do cold stamping, laminating, back / adhesive side printing, waste rewinding, web rewinding, slitting, sheeting etc by in-lined full rotary section is definitely much better / more practical than to do by semi-rotary (intermittent) section.

d. Four servos:

Shaftless full servo drive printing stations (4 servos / computers per station for cylinders, damping driving and longitude, lateral registration) and web feed / tension control diamond finished servo feed drums by German made Bosch Rexroth.

e. Five cylinders:

AniPrint inking system by much shorter inking route and same diameter Ink fountain (Anilox), Form, Plate, Blanket, Impression 5 cylinders in one offset printing ensures ghost free printing, much quicker job set up time and much less waste especially compare to conventional offset.

C M Y K / R G B

Labelmen’s digitalized offset press innovated AniPrint anilox inking system and Pantone G7 color management, presented easy operation and waste reduction features:

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Ink layer thickness:

Double ink layer thickness (3~4u) than conventional UV offset printing (2u); four times thicker ink layer than conventional sheetfed offset printing (1u); change to lower meshes Anilox ink fountain cylinder is around equal ink layer thickness as flexo printing (4~5u).

f. 6 kw:

6 kw cool UV with thermal insulation device reduce lot of heat, plus advanced web tension control system create possibility to print shrink film by semi rotary mode.

g. G7:

Color management is according to Pantone G7 method.

h. Single & re-passes:

Single pass complete all jobs in-lined possibility.

2nd pass also available for if needed as standard unit.

i. Double thickness:

Ani-print UV offset ink system is double ink layer thickness than regular’s.

Can do opaque white coating without add UV flexo station.

j. Triple uses:

Wet UV offset, Waterless UV offset, UV letterpress printing triple uses possibility.

l. Multiple functions:

German made E+L EPC web guider, corona, German made Technotran auto dampening circulator, auto ink wash, 2nd pass printing scanner, German made E+L register camera & monitor, edges trim slitter etc as standard;

UV offset, UV flexo, back / adhesive side printing, cold stamping, laminating, rotary die-cutting, USA Martin Automation butt splicer & STR turret rewinder & non-stop waste rewinder for full-automatic web reel change as none-stop printing etc can be the combined configuration;

Web cleaner with static eliminator, Monitor PS plate puncher & bender, flat-bed hot stamping, embossing, die-cutting etc can be the options.

NON-STOP REWINDER

MULTI-FUNCTIONS FLEXO
NON-STOP UNWINDER MULTI-FUNCTIONS FLEXO
NON-STOP WASTE REWIND NON-STOP UNWINDER
NON-STOP WASTE REWIND NON-STOP REWINDER

i. 50 years:

50 years experiences dedicate in world label printing field.

 

Labelmen RS-350PS V.S.Digital V.S Conventional offset comparisons

chart created with amCharts | amCharts




Specification

THE REALLY DIGITALIZED OFFSET PRESS
Machine Parameter RS-350PS
Max. web width 360 mm
Max. printing width 350 mm
Max. Printing Length – Rotary 428 mm
Max. Printing Length – Intermittent 350 mm
Min. Printing Length – Intermittent 120 mm
Max. Unwind Diameter 650 mm
Max. Rewind Diameter 650 mm
Max. Laminating Diameter 300 mm
Rotary Die-Cutting Teeth 136 T
Machine Length 17 M
Electricity UV 380V / 50Hz / 3Phases / 75A
Machine 380V / 50Hz / 3Phases / 63A
Compressed Air 1 HP
SPECIFICATION  
Offset Printing Station + UV Dryer 5 set
Rotary Flexo Printing Station + UV Dryer 1 set
Flexo Varnishing Station + UV Dryer 1 set
Corona Treater 1 set
Back Side / Glue Side Printing / Cold Foiling System / Laminating Device 1 set
Rotary Die-Cutting Station 1 set
Flat-Bed Die-Cutting Station 1 set
Martin MBSC Automatic Butt Splicer  
Max. Splicing Speed 100 mpm
Max. Web Width 360 mm
Min. Web Width (on center) 150 mm
Max. Roll Weight 182 kg
Max. Roll Diameter 800 mm
Martin Martin STR Automatic Turret Rewinder  
Max. Splicing Speed 30 mpm
Max. Web Width 330 mm
Min. Web Width (on center) 150 mm
Max. Roll Weight 50 kg
Max. Roll Diameter 600 mm
Printing Speed
Printing Length Blanket Length IPH
428 mm (Full Rotary) 428 mm (Full Rotary) 15,000 / IPH
350 mm 360 mm 9,000 / IPH
300 mm 310 mm 12,000 / IPH
250 mm 260 mm 15,000 / IPH
200 mm 210 mm 15,000 / IPH

*The units may variant due to various machine configurations and defined by the drawing.

Configuration

THE REALLY DIGITALIZED OFFSET PRESS

Machine basic configuration examples:

4VR, 4V-R, 4V-F, C-4VR, 4V-CR, 4V-CF, NC-4VR-N, N-4V-CRN, N-4V-CFN etc

5VR, 5V-R, 5V-F, C-5VR, 5V-CR, 5V-CF, NC-5VR-N, N-5V-CRN, N-5V-CFN etc

6VR, 6V-R, 6V-F, C-6VR, 6V-CR, 6V-CF, NC-6VR-N, N-6V-CRN, N-6V-CFN etc

Numbers: UV Offset station quantity, for example : 5 for 5 colors cool UV Offset stations ;

V : Cool UV Flexo Varnish station ; R : Magnetic Rotary Die-cut station, C: UV Cold Stamping station

F: High speed Flat-bed die-cut station, N: Martin Automation Non-stop web feed / rewind system,

G: Full rotary / Intermittent connection

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Example for NC-5VR-FRN configuration

Standard units:

  1. Air shaft unwinder with magnetic powder clutch(for max.650mm dia.web reel) x 1 set
  2. Automatic web guide + pneumatic splice table(equipped with german-made e+l epc ultrasonic edge sensor) x 1 set
  3. Integrated operation corona treater x 1 set
  4. Full servo controlled feeding system (diamond finished servo feed drums) x 1 set
  5. Full servo controlled ani-print cool uv offset print stations (6kw uv each by cool mirror technology) ~depend on above basic configuration
  6. Full servo pre-register/positioning controls ~depend on above basic configuration
  7. High resolution hwx-cell anilox sleeves ~depend on above basic configuration
  8. German-made technotrans dampening solution circulator & temperature control unit x 1 set
  9. Full servo controlled uv flexo varnish station (include 6kw cool uv) ~depend on above basic configuration
  10. Full servo controlled rotary die-cutting station ~depend on above basic configuration
  11. Intelligent hmi system (human machine interface include hundreds job manage/storage, internet remote diagnosising, repid zero positioning, meters / sheets counter etc systems) x 1 set
  12. Video web inspection conductive camera & register monitor x 1 set
  13. Optical communication servo control system x 1 set
  14. Optical reflection 2nd-pass printing scanner x 1 set
  15. Edges trimming device (crush cut type) x 1 set
  16. Waste rewind unit x 1 set
  17. Air shaft rewinder with magnetic powder clutch (for max. 650mm dia.web reel)x 1 set

*The units may variant due to various machine configurations and defined by the drawing.

Optional units:

  1. Pb-01 monitor ps plate puncer & bending machine
  2. De-laminated & re-laminated unit
  3. Rotary sheeting station
  4. Web clearner unit
  5. Lamination unit
  6. Lamination unit with liner rewinder
  7. Static eliminator unit
  8. DW-360I: High speed Single station flat-bed die-cutting (hot stamping, embossing) machine
  9. DW-360II: High speed Dual stations flat-bed die-cutting (hot stamping, embossing) machine
  10. DW-320 IML: Special flat-bed die-cutting / through-cut / hot stamping (embossing) machine
  11. IDW-360: High speed Full rotary / Intermittent (Semi rotary) die-cutting machine
  12. IDW-360F: High speed Full rotary UV Flexo & Intermittent (Semi rotary) die-cutting machine
  13. RDW-360: Special rotary die-cutting & through-cut machine
  14. RSW-360: Inspection slitter
  15. RCW-360: Rotary sheeter
  16. RFW-360: High speed Full rotary flexo (primer coating) machine
  17. PWS 310 / 450 / 550 CNC: Silk Screen printing machine
  18. SL-310 / 460 C: Slitter Rewinder
  19. AC-450: Sheeter

Demo Samples

THE REALLY DIGITALIZED OFFSET PRESS

Applicable Materials:

Art paper, Mirror coat paper, Foil paper, PET, PVC, PP, BOPP, PE, Textured paper, Electrostatic paper, Hologram (Laser) film, Phosphoresent film, Flockings paper,  Cardboard, Kraft, Crepe paper, Polar film, Diffuse film, Silver reflect film, Laminate copper foil, Aluminum foil, Photoelectric film, Conductor film, Soft PC plate, High Tec. Laminate material, Mylar, Glue side printing labels, Security labels…etc !!

adhesive-side-printing-shampoo-label beverage-label food-label jam-bottle-label
petrol-label shampoo-label vodka-label-1 vodka-label-2
SONY DSC SONY DSC SONY DSC SONY DSC

label

Demo Videos

THE REALLY DIGITALIZED OFFSET PRESS


References

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